Ngo-2018, inkampani yethu yasayina ngempumelelo inkontileka yokulungisa i-top drive yeminyaka emithathu ne-Zhonghaiyou Zhanjiang Company ukuze kuqhutshekwe nokugcinwa kwe-top drive ye-Zhonghaiyou Zhanjiang VARCO TDS-9SA TDS-10SA TDS-11SA.
Izinhlelo zokulungisa zisetshenziswa ngokwezindinganiso zabakhiqizi be-NOV.
Okuqukethwe kokuhlukaniswa nokugcinwa kwe-workshop:
1. Susa ikhava yedrayivu ephezulu
1. Susa zonke izingxenye ezingezona ezemishini, izintambo zocingo nezinye izinto ezisetshenziswa emishinini, khipha uwoyela emishinini, bese uhlanza kahle i-drive ephezulu kanye ne-track assembly.
2. Hlukanisa izingxenye ze-BOP eziphezulu nezingezansi endaweni yomthombo bese uzikhulula.
3. Maka ukususwa kwezingxenye zikagesi (izintambo, izinzwa, ivalvu yamagnetic, izinkinobho zokucindezela, njll.) kanye nezingxenye ze-hydraulic (amasilinda e-hydraulic, amapayipi, amabhlogo evalvu, njll.).
4. Susa i-PH55 pipe processor assembly kanye ne-rotary head assembly.
5. Qeda i-fan assembly, i-brake assembly, i-hydraulic motor assembly, i-main motor assembly, i-oil tank kanye ne-lifting ring, bese ususa ngokuphelele igobolondo le-motor.
6. Susa ngokuphelele i-rotary head assembly.
7. Susa ngokuphelele i-PH55 pipe processor assembly.
8. Qaqa ngokuphelele ibhulokhi yevalvu eyinhloko bese ukhipha wonke amavalvu, izinto zokufaka amapayipi, amapulagi, njll.
9. Susa ngokuphelele wonke amasilinda e-hydraulic, ama-accumulator kanye namathangi kawoyela.
2. Ukuhlolwa nokupenda
1. Yenza ukutholwa kwamaphutha ezinhlayiya ze-ultrasonic kanye ne-magnetic epayipini eliphakathi, ibheyili kanye nephini lebheyili, bese ukhipha umbiko wokutholwa kwamaphutha.
2. Hlola izinhlayiya ezisebenza ngogesi egobolondweni lekhanda elijikelezayo, egobolondweni lebhokisi legiya, ehlombe lokuthwala kanye nendandatho yokumiswa, bese ukhipha umbiko wokuhlola.
3. Umzimba we-TDS-10SA top drive
1.2.3.3.1. Ukuhlanganiswa kwemoto yompompi/yokubhoboza
1. ibhokisi lamagiya
A) Hlanza ibhokisi lamagiya, ukhiphe ipayipi likawoyela, bese ushintsha umlomo kawoyela owonakele.
B) Shintsha wonke amabheringi egiya legiya (ibheringi eliphakathi eliphezulu, ibheringi eliphakathi eliphansi, ibheringi legiya lokudlulisa kanye nebheringi eliyinhloko).
C) Shintsha zonke izivalo zebhokisi lamagiya.
D) Hlola ukuvuleka kwamagiya kuzo zonke izigaba ebhokisini lamagiya, ukuguguleka kwamagiya, nokuthi ngabe kukhona yini ukugqwala noma ukugqwala ebusweni bezinyo, bese uqhubeka nokuwasebenzisa noma ukuwashintsha ngokwezindinganiso zobuchwepheshe.
E) ukuhlolwa kwezinhlayiya ze-ultrasonic kanye ne-magnetic kufanele kwenziwe egobolondweni legiya, bese kukhishwa umbiko wokuhlola.
F) Hlanganisa i-gear box assembly ngokwe-NOV standard.
2. I-Spindle
A) Hlola ukugeleza okuqondile, ukugeleza okuqondile kanye nokugeleza okuqondile kwe-spindle.
B) Hlola ihlombe lokuthwala i-spindle, izinkinobho ezifakwe uthayela phezulu naphansi kanye namanxeba okugwazwa kanye nokukhubazeka ebusweni bokugcina.
C) Hlola ukuguguleka kolwelwesi oluyinhloko bese ulushintsha ngokwesimo.
D) Shintsha zonke izivalo kanye nezindandatho zokusekela.
3. ipayipi lokugeza, ipayipi le-gooseneck kanye nendandatho yokuphakamisa
A) Shintsha ipayipi lokuwasha, ukupakisha (impande yediski ethambile, impande yediski eqinile), i-O-ring kanye nentwasahlobo emfushane.
B) Faka amaphutha entanyeni ye-goose kanye nendandatho yokuphakamisa bese ukhipha umbiko wokuthola amaphutha.
4. Injini yomshini wokubhoboza
A) Buyisela i-main motor bearing, seal, gasket kanye ne-grease nipple.
B) Kala ukufudumala kwekhoyili yemoto eyinhloko.
C) Hlanganisa i-motor assembly eyinhloko ngokwezinga le-NOV bese ulondoloza ama-motor bearings.
3.2. Ukuhlanganiswa kwekhanda elijikelezayo
1. Hlola indlela yokudlulela uwoyela ye-liner yangaphakathi yekhanda elijikelezayo, igobolondo lokuhlola izinhlayiya ze-ultrasonic noma ze-magnetic, bese ukhipha umbiko wekhwalithi.
2. Hlanza indawo yokucasha uwoyela bese ushintsha zonke izivalo nama-O-ring ekhanda elijikelezayo.
3. Hlanganisa ikhanda elijikelezayo, bese wenza ukuhlolwa kokucindezela ekuvaleni ikhanda elijikelezayo ngokwezinga le-NOV.
Inhlangano ye-3.3.PH55 Pipe Handrr
1. Hlola iphini yokuxhuma phakathi kweprosesa yepayipi kanye nekhanda elijikelezayo.
2. Buyisela isivalo sesilinda se-hydraulic tong sangemuva kanye nesipilingi se-clamp.
3. Faka esikhundleni uphawu lwesilinda se-hydraulic se-IBOP.
4. Hlola isakhiwo se-IBOP esishukumisayo bese ushintsha i-sliding roller.
5. Hlanganisa iprosesa yepayipi le-PH55 kanye nesilinda se-hydraulic esibambe ngemuva ukuze kuhlolwe ingcindezi.
3.4. Ukuhlanganiswa kwe-IBOP
1. Hlukanisa i-IBOP engenhla nengezansi (naka ngokukhethekile ukukhululeka lapho ipulatifomu iphonsa idrayivu ephezulu)
2. Hlola ukuguguleka, ukugqwala kanye nezimo zokusebenza ze-IBOP engenhla nengezansi, bese wenza ukwelashwa kokulungisa ngokwesimo.
3. Shintsha uphawu lwe-IBOP noma shintsha umhlangano we-IBOP.
4. Yenza ukuhlolwa kokucindezela, sebenzisa ivalvu ye-IBOP, futhi akukho ukuvuza.
3.5. Uhlelo lokupholisa injini
1. Buyisela isivalo senjini, ibhereyi, i-nipple yamafutha kanye ne-gasket.
2. Hlola izinga lokufakwa kwe-fan motor coil.
3. Hlanganisa kabusha uhlelo lokupholisa ifeni bese ulondoloza ama-motor bearings.
3.6. Ukulungisa ukuhlanganiswa kwesistimu yamabhuleki.
1. Shintsha idiski yebhuleki kanye nephedi yebhuleki.
2. Hlola uphawu lwesilinda yoketshezi lwamabhuleki, umugqa wepayipi lensimbi noma shintsha isilinda yoketshezi lwamabhuleki.
3. Hlola ukuthi i-encoder isebenza kahle noma iyishintshe.
4. Hlanganisa kabusha i-brake assembly.
3.7. Lungisa i-skid yokuthutha kanye ne-Carriage.
1. Yenza ukutholwa kwamaphutha endaweni yokuthutha eshelelayo kanye nesitimela sokuqondisa bese ukhipha umbiko wokutholwa kwamaphutha.
2. Hlola iphini yokuxhumanisa isitimela esiqondisayo bese uyishintsha ngesikhathi ngokwesimo sokusebenza.
3. Hlola noma shintsha ipuleti lokukhuhlana.
4. Shintsha izesekeli ezidingekayo bese ukhiya intambo yokuphepha.
3.8 Uhlelo lwe-Hydraulic
1. Hlola umugqa wepayipi lensimbi ukuze ubone ukuthi kukhona yini okuphumayo kanye nomonakalo, bese ushintsha wonke amapayipi enjoloba athambile.
2. Hlola isimo sokusebenza kwephampu ye-hydraulic, uyilungise noma uyishintshe.
3. Hlola ukuhlanganiswa kwepuleti le-hydraulic valve bese uhlanza futhi ulungise indlela kawoyela.
4. Hlola ivalvu ye-solenoid bese ushintsha ivalvu ye-solenoid eyonakele.
5. Buyisela inhlanganisela yesihlungi samafutha e-hydraulic.
6. Shintsha wonke amalunga okuhlola ukucindezela.
7. Hlola wonke amavalvu alawula ukucindezela bese uwalungisa noma uwashintshe ngokwezindinganiso zobuchwepheshe.
8. Shintsha zonke izivalo ze-accumulator kanye nezivalo ze-hydraulic cylinder.
9. Isilinda se-hydraulic kanye ne-accumulator yokuhlola ukucindezela.
10. Hlanza ithangi likawoyela bese ushintsha isivalo kanye ne-gasket.
3.9 Uhlelo lokugcoba
1. Hlola i-hydraulic motor yokuthambisa bese ushintsha izingxenye ezonakele.
2. Buyisela inhlanganisela yesihlungi samafutha egiya.
3. Buyisela uphawu kanye ne-gasket.
4. Buyisela iphampu yegiya.
3.10 Uhlelo lukagesi
1. Shintsha zonke izinkinobho zokucindezela kanye nama-encoder.
2. Faka esikhundleni i-solenoid valve kanye ne-solenoid valve control line.
3. Buyisela ibhulokhi yokugcina kanye nophawu lwebhokisi lokuxhumanisa.
4. Hlola izintambo kanye nezintambo zokuxhumana zengxenye ngayinye yedrayivu ephezulu, bese wenza ukwelashwa okuvimbela ukuqhuma.
4. Ukuhlanganiswa
1. Hlanza zonke izingxenye.
2. Hlanganisa inhlanganisela ngayinye yezingxenye ngokwenqubo yokuhlanganisa ejwayelekile.
3. Hlanganisa i-assembling ye-drive ephezulu.
4. Yenza ukuhlolwa okungadingi ukulayisha, bese ukhipha umbiko wokuhlolwa.
5. Ukuhlanza nokupenda.
5. Ukulungiswa kwe-VDC
1. shintsha zonke izinkinobho, izinkomba ze-alamu, ukujikeleza kokuqala, i-tachometer kanye ne-torque meter yephaneli yokulawula ye-VDC.
2. Hlola ibhodi yamandla, imojula ye-I/O kanye ne-alamu ye-VDC.
3. Hlola ipulaki yekhebula le-VDC.
4. Hlola ukubukeka kwe-VDC bese ushintsha indandatho yokuvala.
6. Ukugcinwa kwegumbi lokuguqula imvamisa
1. Hlola ibhodi lesifunda ngalinye leyunithi yokulungisa kanye neyunithi ye-inverter, bese unquma ukuthi uzozishintsha yini izesekeli ngokuya ngolwazi lwempendulo kanye nemiphumela yokuhlolwa.
2. Hlola amamojula ohlelo lokulawula lwe-PLC, bese unquma ukuthi uzozishintsha yini izesekeli ngokuya ngolwazi lwempendulo kanye nemiphumela yokuhlolwa.
3. Hlola iyunithi yamabhuleki, bese unquma ukuthi uzozishintsha yini izesekeli ngokwemininingwane yempendulo kanye nemiphumela yokuhlolwa khona lapho.
4. Shintsha umshwalense, isivikelo sokuxhumana se-AC kanye ne-relay.
7. Izinto zesevisi yokulungisa kanye nomkhawulo wesikhathi.
1. Isikhathi sokuqinisekisa ikhwalithi yokushayela phezulu ngemva kokulungiswa siyingxenye yonyaka.
2. Kungakapheli nengxenye yonyaka ngemuva kokusebenza kwe-top drive, zonke izingxenye ezishintshiwe ngesikhathi sokulungiswa zizoshintshwa mahhala.
3. Nikeza izinsizakalo zokubonisana zamahhala kanye nesiqondiso sobuchwepheshe.
4. Qeqesha abaqhubi ngokwezidingo zabasebenzisi.
5. Isikhathi sewaranti sezingxenye ezilandelayo ezisengozini yizinyanga ezi-3.